Slitting line: Hengzhong, Taiyuan
Beveler, Hydrotester: Hengzhong, Taiyuan
Coil Entry and loop: Wanrunda, Bazhou
Pipe Mill: Zhongtai
Milling saw: Huabo
Welder: Sanyi Tianxing, Baoding.
Seam Annealer: Zhaoyu, Baoding.
UT: Shangdong Laser Institute
2. Coil Specification
a. Coil width: 510 – 1350 mm
b. Coil thickness: 6 – 16 mm
c. Coil ID: Φ 610-Φ760mm
d. Coil OD: Φ 1400—Φ2200mm
e. Coil weight: ≤25ton
f. Coil material: Q235, Q345 (close to X52); X70 (t ≤ 12.7mm)
3. Product pipe specification
a. Pipe OD: φ219—φ426mm
b. Pipe wall thickness: 6 – 16 mm
c. Pipe length: 6 – 14 m
4. Mill specification
a. Mill speed: 9 – 20 m/min
b. Hand of production: right to left
c. Mill line height: 1000 mm
5. Detailed equipment specification:
a. Slitting line: (detailed specification available) Coil width: 1300 – 2000mm; coil thickness: 4 – 16mm; coil weight: 40t; slitting speed: 20 – 30m/min; arbor size: φ420mm; Slitter motor: DC160KW; Recoiler motor: DC315KW
b. Uncoiler and head straightener
Double faced cone type;
Coil ID: Φ 610-Φ760mm
Coil OD: φ1400—φ2200mm
Coil width: 510 – 1350 mm
Coil thickness: 6 – 16 mm
Motor power: 11KW
Hold-down roller: φ280mm
Coil car elevation: hydraulic
Coil car moving: electric
c. 5-roll flattener 2-3 roll arrangement; 2-roll pinching; motor: 22KW
d. Coil end shear and welding Automatic shear and weld; CO2 protected welding; hydraulic shear
e. Horizontal coil accumulator Accumulation length: 400 – 800 m;
Accumulating speed: max 90m/min
Inner ring enter; outer ring exit; Individual driven
Pinching motor: 160KW
Accumulator motor: 17×15KW
f. Forming and sizing section Forming section: 8 horizontal stands (5 coarse forming; 3 fin-pass forming); 4 vertical stands; Roller fast Change system;
Spindle: φ280mm; 42CrMo; vertical roller shaft: φ200mm; 40Cr; quenching hardened
Welding section: guiding rollers; squeeze rollers; flash removal; polishing rollers; cooling trough
5-roll squeeze; vertical roller shaft; φ220mm; 40Cr, quenching hardened;
Sizing section: 1 Vertical roller stand; 4 universal stands; 2 Turks head
Driven motor:
Forming: 400KW (1); 110KW (3);
Sizing: 400KW (1)
g. Roller tooling: Φ325, Φ351, Φ377, Φ402, Φ406, Φ426 (9CrMo) h. Solid state HF welder: 1200KW i. Flying saw: CNC milling cold saw; 175KW j. Run-out conveyor and racks k. End-facing and beveling machine Pipe O.D.: Φ219.1-Φ426mm
Pipe wall thickness: 4 – 16mm
Pipe length: 6 – 12.5 m
Major Motor: 2×AC37KW; Conveyor motor: 2×5×0.75 KW; machine head moving motor: 2×AC5.5KW; Tool feeding motor: 2×AC0.75KW; Hydraulic system motor: AC55KW.
l. Hydrostatic tester Pipe O.D.: Φ219.1-Φ426mm
Pipe wall thickness: 4 – 16mm
Pipe length: 6 – 12.5 m
Test pressure: Max. 40 MPa
Efficiency: 30 – 50 pcs/h
Capacity: 250KW
m. Ultra-sonic tester (online) Pipe O.D.: Φ219.1 - Φ508mm; 4-passage tester
n. Online weld seam annealer Pipe O.D.: Φ219.1-Φ426mm
Wall thickness: 4 – 16 mm
Type: online; mid-frequency annealing
Annealer: 600KW×3; 1 KHz × 2; 2 KHz × 1
Production speed: 15m/min at φ426×16mm
Weld seam width: 20mm; annealing temperature: 600 – 1000℃
Price and Terms: yang.wang@huaye.us